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The Cost of a Poor Gate Process (& How It Impacts the Yard) | Opendock

Written by Opendock Team | Oct 9, 2025 2:40:31 AM

Managing a logistics gate is a critical responsibility for supply chain and logistics leaders. Luckily, modern solutions like Opendock’s driver check-in and gate management allow businesses to improve the efficiency of their gate processes and operations. Many companies underestimate the importance of proper gate management and the hidden costs of inefficient processes. In the following paragraphs, we’ll share more about some of the hidden costs of a poor gate process and how it impacts the yard.

6 Hidden Costs of Inefficient Gate Operations

Even if a single gate process is poorly managed, this can create issues and reduce the efficiency of multiple supply chains. That’s why having efficient gate operations is crucial for distribution centers, warehouses, and other facilities. From fuel and idling costs to detention fees and carrier penalties, there are various losses that are associated with inefficient gate processes. 

Let’s examine some hidden costs caused by inefficient gate operations and their impact on the yard.

1. Detention Fees from Extended Truck Wait Times

Slow gate check-in, dock congestion, and other inefficiencies can lead to additional charges by carriers. These detention fees are usually applied if drivers have to wait for more than two hours. Even though these fees might seem insignificant, they can quickly pile up if multiple trucks are delayed.

Furthermore, extended truck wait times can also strain relationships with carriers. Avoid detention fees by optimizing gate processes via a modern gate management system like Opendock’s add-on. Opendock automatically updates appointment statuses to “Arrived” during driver check-in, giving facilities accurate timestamps and reducing delays that lead to detention.

2. Demurrage Charges for Containers Left Too Long in Yards

Leaving containers too long in ports, depots, or other yards can lead to extensive demurrage charges. In addition to demurrage fees, container rental time is also extended, which piles up costs. This can be caused by inefficiencies that lead to missed pickup windows or delays at logistical gates.

Proper gate process operations allow businesses to minimize demurrage charges and avoid their negative impact on profitability. With Opendock’s gate logs and dwell time reporting, facilities can track container activity in real-time and act before demurrage fees occur.

3. Higher Labor Expenses from Manual Check-In and Paperwork

To remain competitive, logistics companies must adopt innovative, automated gate processes. That’s especially true in today’s hypercompetitive global economy. Introducing automations and streamlining gate processes is one of the ways to do so in the logistics sector.

Automating processes like check-ins, keeping gate logs, verifying drivers, and keeping paperwork should be a top priority for the logistics sector. In addition to saving costs, automating manual processes also reduces data entry errors and delays. Nowadays, platforms like Opendock help companies digitize driver check-in and allow drivers to check in via mobile browser or QR code.

4. Reduced Yard and Dock Utilization Causing Errors

Inefficient gate processes are among the main reasons for issues and reduced yard utilization. This could happen due to no integration between systems or poor scheduling. If some docks are overloaded while others sit idle, the wasted dock capacity leads to lower throughput and missed opportunities. Because Opendock connects gate activity directly to dock scheduling, staff can balance assignments more effectively and improve throughput.

5. Carrier Dissatisfaction Leading to Higher Freight Rates

Freight rates depend on a variety of factors. Regular driver delays or other problems caused by poor gate processes can lead to higher freight rates. In B2B businesses, reputation matters the most. That’s why carrier dissatisfaction can lead to hidden costs, such as weaker negotiation power. Inefficient gate processes can drive carriers to seek alternative partners, increasing operational costs.

Opendock reduces driver frustration by offering faster digital check-in and clear communication through mobile browser notifications, email updates, and 2-way SMS, helping carriers stay informed and satisfied.

6. Limited Visibility Hindering Reporting, Dispute Resolution, and Performance Tracking

One of the biggest cons of manual logs is that they are hard to audit and often inaccurate. Inefficient gate processes and operations mean businesses can’t prove when trucks arrived and how long the delay was. This means disputing demurrage charges is harder.

Poor customer service is also one of the consequences of limited visibility. Opendock automatically maintains digital gate logs with timestamps, driver details, and appointment records, giving facilities accurate data for reporting and dispute resolution.

Frequently Asked Questions About Poor Gate Processes

In the field of logistics, multiple things can cause inefficiencies. Poor gate processes can have both direct and hidden costs for businesses. Read more about why a modern gate system pays off and how ineffective gate processes can disrupt yard operations.

How Do Bad Gate Processes Disrupt Yard Operations?

Long queues and delays often stem from poor gate processes. They might result in inefficient yard moves, missed loading and unloading windows, and a bad reputation among carriers. No real-time data and a lack of visibility means managers can’t dispute resolutions or optimize operations. With Opendock, facilities gain real-time visibility into gate check-ins, dwell time, and yard activity, helping managers prevent bottlenecks before they escalate.

Why Does Investing In Better Gate Systems Pay Off?

An innovative gate system can reduce labor costs and various fees. Higher yard and dock efficiency makes it easier for businesses to scale their operations. Furthermore, by integrating WMS or YMS solutions with a gate system, operations are further optimized.

Carriers prefer to partner with facilities that have automated and streamlined their processes. Thanks to the improved real-time visibility and data collection, decision makers can analyze bottlenecks and performance issues. Opendock integrates with yard and dock workflows to ensure gate activity connects seamlessly with scheduling, improving efficiency across all touchpoints.

Stop Letting Inefficient Gate Processes Cost You

Poor gate processes create ripple effects—yard congestion, higher costs, and unhappy carriers. By combining dock scheduling, digital driver check-in, and gate management in one platform, Opendock provides a unified solution trusted by thousands of warehouses and facilities. Schedule a demo today and find out why thousands of warehouses and facilities trust Opendock.